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Advanced carbon material

Carbon-Carbon Composites

Carbon reinforced with carbon, built for the extremes. C/C composites hold their strength above 2,000 C in inert atmospheres, which is why they sit inside rocket nozzles and aircraft brakes where almost nothing else survives.

Carbon-Carbon Composites hero image
2,000°C
Strength retained (inert)
Far beyond most metals
High
Thermal shock resistance
Survives rapid heating and cooling
1.6g/cc
Typical density
Lighter than superalloys
Low
Thermal expansion
Resists thermal shock

What is carbon-carbon composites

Carbon-carbon composites, often written C/C, place carbon fibre reinforcement inside a carbon matrix. They are built up by repeated densification, either chemical vapour infiltration or impregnation with resin or pitch followed by pyrolysis, until the pores are filled and the matrix is dense. The result keeps its strength above 2,000 C in inert atmospheres, has low density, outstanding thermal shock resistance and very low thermal expansion.

Material properties

What makes carbon-carbon composites exceptional

High temperature strengthHolds strength above 2,000 C in inert gas
Thermal shock resistanceSurvives rapid heating and cooling
Low densityLight for a high temperature material
Low thermal expansionKeeps its dimensions when hot
Stable frictionConsistent braking performance
Wear resistanceDurable against abrasion
Chemical inertnessResists attack in inert environments
Electrical conductivityConducts like its carbon matrix
Surface engineeringCoated to resist oxidation in air

Market outlook

A market scaling fast

The carbon carbon composite market is estimated at around $2.2 billion in 2024 and is growing at roughly 7 to 9 percent a year, driven by aerospace, defence, space launch and high performance braking.

$2.2B
Market size, 2024
7 to 9%
Annual growth
8
Application sectors tracked

How carbon-carbon composites fits the carbon ecosystem

Ecosystem map

3Raw sources
3Processing routes
1Advanced materials
5End applications
RAW SOURCESINTERMEDIATEPROCESSINGADVANCED MATERIALSEND APPLICATIONSPetroleumMineralBiomassCarbon Bearing …Synthetic Graph…Petroleum Produ…PlasticsCoalLigninBiomaterialsCaptured CO₂PitchPyrolysisCVDGraphitizationCarbon-Carbon C…AerospaceAutomotiveDefense RelatedEnergy Generati…Thermal Managem…
Raw Sources
Intermediate
Processing
Advanced Materials
End Applications

The above is for illustration purposes only and does not represent every possible data point.

View full diagram ↗

Standards and certification

Key Carbon-Carbon Composites standards

Explore further

Used in these applications

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At a glance

StructureC fibre in C matrix
ProcessCVI or pyrolysis
Service temp.2,000 C+ (inert)
ReinforcementCarbon fibre
Density~1.6 g/cc